Installation
INSTALLATION
CAUTION / NOTICE / HINT
NOTICE:
- Because the left and right front flexible hoses are not interchangeable,
verify the part number when installing the front flexible hoses.
- When reusing the front flexible hoses, use the identification marks
created during removal to install each front flexible hose to its
original position.
HINT:
- Use the same procedure for the RH side and LH side.
- The following procedure is for the LH side.
PROCEDURE
1. INSTALL FRONT FLEXIBLE HOSE
NOTICE:
When installing the front flexible hose, minimize twisting of the hose.
| (a) Install the front flexible hose with a new clip.
NOTICE:
- Install the clip as far as it will go.
- When installing the front flexible hose, face the identification mark to the outside of the vehicle.
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*a | Identification Mark | |
*b | Torque Wrench Fulcrum Length | |
*c | Union Nut Wrench | | |
(b)
Using a union nut wrench, connect the brake line to the front flexible
hose while holding the front flexible hose with a wrench.
Torque:
Specified tightening torque :
15.2 N·m {155 kgf·cm, 11 ft·lbf}
NOTICE:
- Do not kink or damage the brake line.
- Do not allow any foreign matter such as dirt or dust to enter the brake line from the connecting parts.
HINT:
(c) Engage the 2 hooks to install the front speed sensor clamp bracket.
NOTICE:
Do not twist the front speed sensor wire harness when installing it.
 |
Hook |
| (d) Install the front flexible hose and front speed sensor to the front shock absorber assembly with the bolt.
Torque: 29 N·m {296 kgf·cm, 21 ft·lbf} NOTICE: Do not twist the front flexible hose when installing it. |
|
(e) Connect the front flexible hose to the front disc brake cylinder assembly with a new union bolt and a new gasket.
Torque:
29.4 N·m {300 kgf·cm, 22 ft·lbf}
NOTICE:
- Install the front flexible hose lock securely into the lock hole in the front disc brake cylinder assembly.
- Do not twist the front flexible hose when installing it.
2. CONNECT CABLE TO NEGATIVE AUXILIARY BATTERY TERMINAL (for HV Model)
(a) Connect the reservoir level switch connector.
(b) Connect the cable to the negative (-) auxiliary battery terminal.
Click here 
3. BLEED BRAKE LINE
for Gasoline Model: Click here
for HV Model: Click here
4. INSTALL FRONT WHEEL
Click here
Removal
REMOVAL
CAUTION / NOTICE / HINT
The
necessary procedures (adjustment, calibration, initialization, or
registration) that must be performed after parts are removed and
installed, or replaced during front brake flexible hose
removal/installation are shown below.
Necessary Procedures After Parts Removed/Installed/Replaced |
Replaced Part or Performed Procedure |
Necessary Procedure | Effect/Inoperative Function when Necessary Procedure not Performed |
Link |
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*1: for HV Model
*2: When performing learning using the Techstream. Click here
 |
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Auxiliary battery terminal is disconnected/reconnected*1 |
Perform steering sensor zero point calibration |
Lane Departure Alert System (w/ Steering Control) |
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Pre-collision System |
| Intelligent Clearance Sonar System*2 |
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Lighting System (for HV Model with Cornering Light) |
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Memorize steering angle neutral point |
Parking Assist Monitor System |
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Panoramic View Monitor System |
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NOTICE:
If
both left and right front flexible hoses are disconnected at the same
time, be sure to place an identification mark on each hose to indicate
its installation position.
HINT:
- Use the same procedure for the RH side and LH side.
- The following procedure is for the LH side.
PROCEDURE
1. PRECAUTION (for HV Model)
NOTICE:
After
turning the power switch off, waiting time may be required before
disconnecting the cable from the negative (-) auxiliary battery
terminal. Therefore, make sure to read the disconnecting the cable from
the negative (-) auxiliary battery terminal notices before proceeding
with work.
Click here
2. DISABLE BRAKE CONTROL (for HV Model)
Click here
3. REMOVE FRONT WHEEL
Click here
4. DRAIN BRAKE FLUID
NOTICE:
If brake fluid leaks onto any painted surface, immediately wash it off.
5. REMOVE FRONT FLEXIBLE HOSE
| (a) Remove the union bolt and gasket, and disconnect the front flexible hose from the front disc brake cylinder assembly. |
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| (b) Remove the bolt and separate the front flexible hose from the front shock absorber assembly. |
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| (c) Using a union nut wrench, disconnect the brake line while holding the front flexible hose with a wrench.
NOTICE:
- Do not kink or damage the brake line.
- Do not allow any foreign matter such as dirt or dust to enter the brake line from the connecting parts.
| |
(d) Remove the clip and front flexible hose from the vehicle body.
